Embroidery patches are versatile and customizable accessories that add a touch of personality and style to clothing, bags, hats, and more. With an embroidery machine, creating your own custom patches has never been easier. In this comprehensive guide, we will walk you through the step-by-step process of making embroidery patches on your embroidery machine, from selecting the right materials to stitching out the design and finishing the patches with professional flair.

Choosing the Right Materials

Before diving into the embroidery digitizing process, it’s essential to gather the necessary materials for making embroidery patches. Here’s what you’ll need:


Select a sturdy, non-stretch fabric for the base of your patches. Cotton twill, denim, and felt are popular choices for embroidery patches due to their durability and stability. Choose a fabric color that complements your design and provides a solid background for the embroidery.


Stabilizer is essential for reinforcing the fabric and preventing distortion during embroidery. Use a heavyweight cutaway stabilizer for patches that will be subjected to frequent wear and tear, and a tear-away stabilizer for lighter-weight fabrics and temporary designs.

Embroidery Thread

Choose high-quality embroidery thread in colors that match your design. Polyester or rayon thread is recommended for its strength, sheen, and colorfastness. Consider using contrasting thread colors to make your designs pop and stand out.

Embroidery Design

Select or create an embroidery design that is suitable for a patch. Keep in mind the size and shape of the patch, as well as the level of detail in the design. Simplify complex designs and resize them as needed to fit within the dimensions of the patch.

Preparing the Fabric and Stabilizer

Once you have gathered your materials, it’s time to prepare the fabric and stabilizer for embroidery. Follow these steps:

  1. Cut the fabric into rectangles or squares, leaving a seam allowance around the edges for trimming later.
  2. Hoop the stabilizer tightly in the embroidery hoop, ensuring it is taut and wrinkle-free.
  3. Place the fabric on top of the stabilizer, smoothing out any wrinkles or creases.
  4. Secure the fabric in place with temporary adhesive spray or pins, making sure it is flat and evenly stretched within the hoop.

Stitching Out the Design

With the fabric and stabilizer prepared, it’s time to stitch out the embroidery design. Follow these steps to stitch out the design on your embroidery machine:

  1. Load the embroidery design onto your machine and select the appropriate thread colors.
  2. Attach the embroidery hoop to the machine and lower the needle to the starting position.
  3. Begin stitching out the design, following the machine’s instructions for thread changes and color stops.
  4. Monitor the stitching process closely, pausing the machine if necessary to trim jump stitches or adjust tension settings.
  5. Once the design is complete, remove the hoop from the machine and trim any excess stabilizer from the back of the patch.

Finishing the Patches

After stitching out the design, it’s time to finish the patches and prepare them for use. Follow these steps to finish your embroidery patches:

  1. Carefully trim around the edges of the patch, leaving a small seam allowance to prevent fraying.
  2. Use a zigzag or satin stitch along the edges of the patch to secure the fabric and prevent unraveling.
  3. Optionally, add additional embellishments such as sequins, beads, or appliqué to enhance the patch’s appearance.
  4. Attach a backing material such as iron-on adhesive or hook-and-loop fasteners to the back of the patch for easy attachment to garments or accessories.
  5. Press the finished patches with a hot iron to activate the adhesive and ensure a secure bond.

Tips for Success

To ensure successful embroidery patch making, consider the following tips:

  • Use a sharp needle and appropriate thread tension for clean, precise stitching.
  • Experiment with different fabric types and stabilizers to find the best combination for your patches.
  • Test stitch out the design on scrap fabric before embroidering the final patches to check for any issues or adjustments needed.
  • Have fun and get creative with your designs, experimenting with different colors, shapes, and styles to create unique and personalized patches.


Making embroidery patches on your embroidery machine is a rewarding and enjoyable process that allows you to express your creativity and customize your clothing and accessories. By following the steps outlined in this guide and experimenting with different materials and designs, you can create professional-quality patches that add a personalized touch to any garment or accessory. With practice and patience, you’ll master the art of embroidery patch making and unleash your creativity in new and exciting ways.


We initially established our embroidery digitizing company in 2002, which later expanded to become a worldwide digitizing business. We have a highly-skilled digitizing team capable of handling even the most challenging and complex designs with precision for embroidery digitization.

Our pleasure is to be embroidery digitizers and give embroidery digitizing and vector art services to embroiderers and printers worldwide. Our customers provide us photos of their logos, and we convert them into embroidery formats for use on computerized embroidery machines.

When you interact with zdigitizing services, you can be sure that you’re working with experts who know what they are doing and how to do the project correctly.